Aseptic Filling Line rau Saline Syringes|Siab -Speed Prefilled Syringe Manufacturing for 1ml–30ml Formats
Ua kom koj qhov kev ncaj ncees ntau lawm nrog ALWELL'sAseptic Filling Kabrau Saline Syringes. Kev tsim kho rau cov kev xav tau nruj ntawm kev lag luam biopharma thoob ntiaj teb, qhov kev sib koom ua ke no muab kev sib txuas, kev sib kis -dawb tov rau cov khoom loj ntawm Cov Saline (0.9% NaCl) thiab Heparin flush syringes.
Product Overview
Thaum tsim cov tshuaj saline prefilled, sterility tsis yog -xav tau, thiab precision yog txhua yam. Cov kab aseptic filling kab no yog lub hom phiaj- tsim rau cov kws tsim tshuaj uas xav tau qhov zoo ib yam, kev tswj hwm kev npaj, thiab kev ua haujlwm tau zoo.
Los ntawm lub zes thauj khoom mus rau lub taub hau capping, txhua qhov chaw nres tsheb yog tsim los tswj kom tsis muaj menyuam tsis muaj kev cuam tshuam thaum xa cov khoom siv uas ntsuas nrog koj lub lag luam. Txawm hais tias koj tab tom tsim 1ml diagnostic syringes lossis 30ml irrigation syringes, lub platform no yoog yam tsis muaj kev cuam tshuam nrawm lossis tsis muaj menyuam.
Core System & Filling Excellence
Peb Lub Tshuab Tshuaj Ua Kua Filling Tshuab yog tsim los txuas qhov sib txawv ntawm qhov siab - tso zis nrawm thiab qhov tseeb ntawm kev phais.
Precision Pump Technology: Nruab nrog siab -kawg Ceramic lossis Peristaltic twj, peb lub cev ua kom muaj qhov tseeb ntawm ± 1%. Qhov no txo qis cov kua dej pov tseg thiab lav cov khoom noj zoo ib yam rau txhua pawg.
Bubble-Pub Nqus Filling: Tshwj xeeb zoo rau cov tshuaj ntsev, lub tshuab nqus tsev-pab filling tshuab tshem tawm cov npuas npuas, ua kom cov khoom zoo tshaj plaws thiab pom qhov pom tseeb.
Cov lus piav qhia ntxaws
1. Aseptic Environment & Isolator Technology
Kev tswj kom tsis muaj menyuam thoob plaws hauv kev sau- cov txheej txheem tiav yog ib qho tseem ceeb tshaj plaws uas yuav tsum tau muaj rau kev tsim khoom ntawm parenteral. Cov kab no muaj qhov sib txuas tag nrho, sib koom ua ke uas tswj xyuas cov xwm txheej thoob plaws qhov chaw sau thiab nres.
- Kaw thaiv qhov system nrog cov hnab looj tes cov chaw nres nkoj rau kev cuam tshuam tus neeg teb xov tooj yam tsis muaj kev cuam tshuam tsis muaj menyuam
- Kev saib xyuas qhov sib txawv ntawm qhov zoo los tiv thaiv kev nkag ntawm cov pa uas tsis yog- tsis muaj menyuam
- Kev xaiv RABS (Txheej Txheem Kev Nkag Mus Nkag Qhov System) kev teeb tsa muaj rau qis dua - daim ntawv thov pheej hmoo
2. Siab -Precision Filling System
Cov tshuaj saline nthuav qhia cov kev sib tw tshwj xeeb: cov viscosity tsawg ua rau lawv yooj yim rau dripping, thiab kev noj cov tshuaj yog qhov tseem ceeb rau kev sib ntsib daim ntawv thov. Peb lub chaw nres tsheb filling chaw nyob ob qho tib si nrog kev lag luam -qib precision.
- Ceramic teb piston twj los yog peristaltic twj tso kua mis (xaiv tau raws li kev tsim qauv)
- Filling raug: Tsawg dua lossis sib npaug rau ± 0.5% hla tag nrho 1ml-30ml ntau yam
- Anti-dribble nozzles nrog nqus- rov qab muaj nuj nqi tshem tawm cov dej seem ntawm cov syringe chim
- Servo-tsav tswj tswj ua kom muaj kev ywj pheej hloov ntawm kev sau nrawm thiab nrawm rau cov viscosities sib txawv
Qhov tshwm sim yog cov ntim ntim zoo ib yam uas tiv thaiv koj cov txiaj ntsig thiab txo qis cov khoom tsis lees paub.
3. Cov koob txhaj tshuaj
- Tsis siv neeg zes loading thiab unloading - tsawg kawg tus neeg teb xov tooj tuav
- Zes indexing nrog qhov tseeb qhov chaw kom raug sau thiab plunger tso
- Tau tshaj txhua hom zes loj thiab hom koob txhaj tshuaj
- Muaj ntau hom: 1ml, 2.25ml, 5ml, 10ml, 20ml, 30ml syringes
Qhov no modular txoj hauv kev tso cai rau koj los khiav ntau qhov ntau thiab tsawg ntawm cov khoom lag luam ntawm ib kab, ua kom cov khoom siv peev nyiaj ntau tshaj plaws.
4. Plunger Insertion & Tip Capping
Stoppering kev ncaj ncees cuam tshuam ncaj qha rau lub txee lub neej thiab kev saib xyuas kom tsis muaj menyuam. Peb qhov chaw nres tsheb sib xyaw ua haujlwm ob leeg plunger rod insertion thiab tip cap daim ntawv thov hauv ib qho, tsis muaj kev cuam tshuam.
- Nqus -pab plunger insertion ua kom zoo sib xws ntawm qhov tob thiab tiv thaiv huab cua nkag
- Ntsis cap tso nrog kev ntsuas siab kom ruaj ntseg sealing
- Kev xaiv nyob rau hauv -kab pom kev tshuaj xyuas tsis lees txais cov koob txhaj tshuaj uas muaj cov khoom ploj lossis tsis zoo
Txhua qhov chaw tiv tauj yog tsim los ntawm cov kws tshuaj - cov ntaub ntawv qib thiab tsim kom yooj yim disassembly thaum lub sij hawm ntxuav.
5. Kev ua raws cai & Cov ntaub ntawv ncaj ncees
Kev soj ntsuam xyuas ntawm kev sau- kev ua tiav tsis tau siab dua.
21 CFR Part 11 ua raws software nrog kos npe hauv hluav taws xob, tshawb xyuas txoj hauv kev, thiab khaws cov ntaub ntawv ruaj ntseg
Cov ntaub ntawv tag nrho: IQ / OQ / PQ raws tu qauv, FAT / SAT cov ntaub ntawv, cov ntaub ntawv pov thawj
SCADA/MES kev koom ua ke npaj txhij rau tiag tiag - sij hawm ntau lawm xyuas thiab batch qhia
GMP-raws li kev tsim kho: AISI 316L stainless hlau, electropolished tiav, radiused fab kom huv si
Peb ua haujlwm nrog koj pab neeg ua haujlwm kom ntseeg tau tias lub kaw lus tuaj txog qhov tseeb -npaj, ua kom koj lub sijhawm ua lag luam.
6. Automation & Kev paub siv
Txawm hais tias nws complexity, txoj kab yog remarkably intuitive rau kev khiav hauj lwm. Lub tswv yim tswj xyuas qhov tseem ceeb ntawm tus neeg teb xov tooj kev nyab xeeb thiab yooj yim ntawm kev siv yam tsis muaj kev cuam tshuam kev ua haujlwm.
- Siemens lossis Allen -Bradley PLC nrog siab - daws teeb meem HMI touchscreen
- Kev tswj daim ntawv qhia khaws cov khoom lag luam tsis txwv - hloov hom ntawv hauv feeb, tsis yog teev
- Tiag - tshawb xyuas lub sij hawm nrog lub tswb keeb kwm yav dhau thiab kev ceeb toom txog kev saib xyuas
- Muaj peev xwm nkag tau rau tej thaj chaw deb rau kev txhawb nqa thiab kev daws teeb meem
- Kev tiv thaiv kev nyab xeeb nrog kev sib cuam tshuam thiab nres thaum muaj xwm txheej ceev ua raws li cov lus qhia thoob ntiaj teb tshuab
Cov neeg ua haujlwm tuaj yeem raug cob qhia kom muaj peev xwm hauv ib qho kev hloov pauv, txo koj txoj kev vam khom rau cov neeg ua haujlwm tshwj xeeb.
7. Muaj Peev Xwm Ntau Lawm & Scalability
Txawm hais tias koj tab tom nce los ntawm kev sim tshuaj mus rau kev tsim khoom lag luam lossis ua haujlwm ntau yam hloov pauv rau siab - cov ntawv cog lus ntim, kab no xa.
| Parameter | Specification |
| Cov zis ceev | 4,000 - 11,000 syringes / teev (nyob ntawm qhov ntim ntim thiab cov koob txhaj tshuaj loj) |
| Sau Volume Range | 1ml - 30ml (customizable tshaj no ntau yam) |
| Syringe Formats | 1ml, 2.25ml, 5ml, 10ml, 20ml, 30ml RTF nested syringes |
| Hloov sijhawm | < 30 minutes between formats |
Daim ntawv thov
Qhov no aseptic filling kab yog zoo tagnrho rau kev tsim khoom:
- Saline prefilled syringes rau kev kho qhov txhab, yaug, thiab dej
- Diagnostic reagents nyob rau hauv prefilled hom ntawv
- Cov tshuaj tiv thaiv thiab biologics yuav tsum tau ua kom nruj aseptic
- Pharmaceutical parenterals hauv RTF syringe hom
- Cosmetic injectables (fillers, serums) yuav tsum tau ua kom tsis muaj menyuam
Tom qab -Kev Pabcuam Muag Khoom & Kev Pabcuam
Peb nkag siab tias cov cuab yeej cuab tam peev yuav tsum muaj kev ntseeg siab hauv - kev txhawb nqa ntev. Peb qhov kev cog lus txuas mus deb dhau qhov kev muag khoom.
| Kev pabcuam | Paub meej |
| Kev sim ua qauv | Xa koj cov koob txhaj tshuaj thiab cov tshuaj ntsev rau peb. Peb mam li khiav ib qho kev xeem tag nrho thiab muab ib daim vis dis aus ntawm cov txheej txheem sau nrog rau daim ntawv qhia ntxaws. |
| Kev cob qhia | Kev cob qhia neeg ua haujlwm thiab kev cob qhia kev saib xyuas ntawm koj qhov chaw lossis peb li. |
| Warranty | 12-hli kev lees paub npog qhov chaw. |
| Khoom seem | Kev ntim khoom thoob ntiaj teb ntawm cov khoom siv tseem ceeb thiab cov khoom siv (nozzles, twj, seals) rau kev xa tawm sai. |
| Validation Support | Kev pab nrog IQ / OQ / PQ kev ua tiav thiab cov ntaub ntawv los ua kom yooj yim rau koj txoj cai xa ntawv. |
Vim li cas thiaj xaiv Aseptic Filling Line?
- Tsim los rau cov ntawv thov tsis muaj menyuam txij hnub ib - tsis yog hloov ua kua ua kua
- Scalable throughput los ntawm 4,000 mus rau 11,000 syringes / teev kom phim koj txoj kev loj hlob
- Kev tswj hwm kev ntseeg siab nrog cov ntaub ntawv tag nrho thiab ua raws Part 11
- Kev txhawb nqa thoob ntiaj teb kom ntseeg tau qhov chaw thiab kev txawj ntse yeej tsis nyob deb
Npaj los optimize koj saline ntau lawm?
Tiv tauj pebpab pawg kws tshuaj engineering los tham txog koj cov kev xav tau tshwj xeeb, thov kev tsocai, lossis teem sijhawm ua qauv qhia.
Cim npe nrov: Tuam Tshoj aseptic filling kab rau saline syringes, Tuam Tshoj aseptic filling kab manufacturers, lwm tus neeg, Hoobkas
